Passenger Intercity Shortage of maintenance facilities could limit Amtrak use of new equipment, report says

Shortage of maintenance facilities could limit Amtrak use of new equipment, report says

By David Lassen | December 22, 2025

Number of Airo trainsets in service likely to exceed ability to maintain them, according to Amtrak Office of Inspector General

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Blue and red cab car leads train into curveint
Amtrak could face challenges in operating its new Airo equipment because of a shortage of completed maintenance facilities, according to a new report from the Amtrak Office of Inspector General. Amtrak

WASHINGTON — Amtrak could face problems in operating its NextGen Acela and Airo trainsets because some new maintenance facilities will not be completed in time, the Amtrak Office of Inspector General says in a new report issued today (Dec. 22).

According to the report, if current schedules for those facilities hold, Amtrak will only be able to operate the first 24 of its 28 NextGen Acelas, and 12 of its 83 Airo trainsets without additional maintenance capacity. Unless it can find other ways or locations to provide maintenance, equipment may need to be idled intermittently.

The problems developed, the OIG report says, because Amtrak facilities planning lagged about 15 years behind its fleet planning. Also, dozens of facility projects are being managed separately rather than as a single, coordinated effort. The issues reflect the lack of a joint fleet and facilities plan, which Amtrak officials told the OIG it was working to complete by the end of this year. Amtrak also has not developed an overall management framework for the facilities, which could include standard elements such as risk, schedule, and resource management.

Amtrak’s initial plans call for upgrading six Level 1 maintenance and inspection facilities, where it performs inspections and major mechanical work that requires the use of a crane. While NextGen Acelas have begun entering service, and the first Airo trainsets are expected to do so in 2026, only the facilities in Seattle and Philadelphia are expected to be substantially complete in 2027. Facilities are slated to be completed in Boston in 2029, Washington and New York in 2030, and Rensselaer, N.Y., in 2031.

A timeline projects that several times in the first four years of Airo operation, the number of trainsets in service will exceed the servicing capacity for the equipment. If equipment is idled as a result, it could prevent the company from gaining the additional revenue it expects the new trainsets to generate.

Chart showing schedule for delivery of Amtrak Airo trainsets and opening of upgraded maintenance facilities, showing six periods between 2026 and 2030 when the number of trains in service will exceed the space to maintain them
During at least six periods over the first four years of Airo operation, the number of trains in service is expected to exceed the space to maintain them. Amtrak Office of Inspector General

Amtrak management, after reviewing a draft version of the report, agreed with its recommendations calling for a joint fleet and facilities plan, and a management framework for the facilities projects. The company says it completed a fleet and facilities plan for fiscal 2026 in November; it will also develop three documents to address more detailed strategies for fleet acquisition, facility development, and funding and financing of fleet and facilities projects. Those are due in June 2026. A management framework for the projects is targeted for completion in March 2026.

The full report is available here.

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